Flow Level Pressure
What Makes Oval Gear Flowmeters Often the Choice for Measurement of Viscous Fluids
Nov 22 2017 Read 1799 Times
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Titan Enterprises was founded on the belief that the market required a high quality reasonably price mini-turbine flowmeter. This proved to be correct but we quickly ran into problems with attempting to meter more viscous fluids as these turbine flowmeters are Reynolds number dependant and were therefore forced into looking at alternative low cost, high viscosity flow technologies, but which one? As this was before the advent of our low-flow Atrato ultrasonic flowmeter technology it had to be a mechanical meter.
Below are some of the flow technologies we considered and why we ended up developing an oval gear flowmeter which offered low pressure drop, ease of high volume manufacture, good chemical resistance and a range of detector options.
This technique is often used in domestic water meters. Nutating disc flowmeters use a flying saucer or Saturn shaped measuring element, with a slot in the disc and a divider to prevent rotation, wobbling around a circular path. The motion of the nutating disc is up and down but because the spindle is constrained to a small orbit the cyclical movement is circular. It is not a true positive displacement device as there is always clearance around the disc and between the divider plate. In this type of flowmeter there are a lot of rubbing/bearing surfaces which have to maintain their low friction characteristics. The low flow capability is limited, therefore not the type of meter we wanted.
Oscillating piston flowmeters are in some ways similar to nutating disc meters but the piston in constrained in one plane and it is therefore more efficient. Oscillating piston meters also rely on a lot of sliding surfaces and have a fairly large constant leak path. This technique can be used for some low flow viscous fluid applications.
This technique uses a rotating hub in an offset orbit in a round chamber. In the hub are a number of spring loaded vanes. These slide in and out as the hub rotates so trapping a volume of liquid and transferring it from the inlet to the outlet. Sliding vane flowmeters can be very accurate but have even more sliding elements, and hence drawbacks, than the previous meters.
This flow technology typically uses four pistons on a central camshaft fluidically connected with suitable valve arrangements. You can view a radial piston flowmeter as a circular four cylinder two-stroke aero engine without the spark and running with an incompressible liquid instead of a gas mixture. Radial piston flowmeters are very accurate devices but incorporate complex assemblies and are therefore not possible for a lower cost solution.
Helical gear flowmeters use two inter-meshing helixes to pass a fixed volume of fluid along the length of the helix which are geared together. They are very efficient, but are unfortunately very expensive to produce.
Gear flowmeters operate using two meshed gears in a single close-fitting chamber. The volume of a single gear tooth is passed through as they rotate. As a result, they offer high resolution but require a fairly high pressure drop before they start working. Gear flowmeters also do not lend themselves to a moulded solution which would reduce the cost of manufacture to an acceptable level.
On investigation, we found that oval gear flowmeter technology combined the benefits of some of the others without compromising the performance. The rubbing/bearing areas are small and controlled. The clearances can be easily maintained in manufacture. The gears themselves can be moulded in chemically resistant materials with excellent bearing properties and precision machined afterwards to ensure closer tolerances if required. The pressure drop is relatively small and the start-up flow very low.
Comparison of Flow Techniques for Viscous Fluids
Our decision was to develop an oval gear flowmeter as this technology not only enabled us to handle viscous fluids but also low viscosity and aggressive fluids. Oval gear meters also beneficially offered the option of low cost manufacture for OEM applications.
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